I used the Iron Man cutter from our Marvel Comics Hero stamp cookie cutter set to make his peanut butter sandwich. Pretty decent detail for a cookie cutter on bread, it's actually recognizeable! Beanstalk was impressed :)
This neat brick bento box from Bento USA has 2 tiers with plastic lids that seal them. One lid holds chopsticks and the other holds a little ice pack (included) - but I used the space to pack his Marvel superheroes cloth napkin & Lunchbox Love note. It's held together by an included elastic bento strap.
Beanstalk's Iron Man lunch contains apple & cantaloupe wedges, chocolate covered raisins, & almonds (in the small red & yellow Lego-style boxes), the IronMan peanut butter sandwich, & a granola bar.
My friend Jenn & Karen made Iron Man lunch for their little guys too, check them out on their blogs, Bento for Kidlet & What's In our Lunch Bags?
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Some of the stuff used to make this lunch: